How to Simplify Power and Signal Connections

Currently, one of the major challenges faced by power equipment engineers during the design process is dealing with independent wires that provide power and control signals for various functions. For batteries and main power supplies, when small cables and connectors are used to carry switching signals, sensor signals, and other control signals, each power interface must use a stable connector. Multiple power connections in battery-powered device systems can shorten battery life and reduce the number of uses because multiple connectors inherently have higher drain losses. As a result, the charging cycles of batteries become longer and incomplete. If multiple cables are used to supply power to the system, each connection still hides the risk of failure due to the presence of water, humidity, or other fluids. Similarly, ordinary connectors can automatically disassemble when subjected to vibration or mechanical stress during operation, which invisibly leads to system failures. Usually, multiple cables are also unsightly, and additional costs and assembly work are required for proper installation and testing. Designing and implementing a complete such line-type path requires a connection system that is concise, cost-effective, meets mechanical and environmental stability requirements, has aesthetic appeal, and, most importantly, does not come at the expense of system functionality. Currently, connector engineers are developing various solutions to eliminate the shortcomings of multiple power and signal connectors, making them more concise and cost-effective.